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ICBB Questions and Answers

Question # 6

For the data set shown here which of these statements is/are true?

A.

Hypothesis Testing of Means or Medians cannot be done since there are an unequal number of observations for the 3 samples

B.

A Paired T-test would be applicable for comparing Grade B and Grade A since they follow each other in the data set

C.

Grade A has the lowest sample Mean of the 3 samples

D.

Grade A has a higher sample Mean than Grade B

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Question # 7

Kaizens or Kaikakus and Six Sigma projects are intended to create incremental process improvements versus breakthrough, significant improvements.

A.

True

B.

False

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Question # 8

Statistical Difference is the magnitude of difference or change required to distinguish between a true difference, brought about by change or improvement, and one that could have occurred by chance.

A.

True

B.

False

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Question # 9

When a Belt decides to use written procedures and visual controls to improve the consistency of the tasks that must occur in the process he is improving he has utilized the _________________ activity of 5S.

A.

Sustaining

B.

Sorting

C.

Standardizing

D.

Straightening

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Question # 10

Which of these elements are not included in Implementation plans?

A.

Work breakdown structure

B.

Cost/Benefit ratios

C.

Risk management plans

D.

Planned audits of work completion

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Question # 11

When the Inputs, X’s, for your process are Normally Distributed about the Mean, the Outputs, Y’s, will always be Normally Distributed.

A.

True

B.

False

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Question # 12

An operator checks that all boxes being packed contain enough products to fill the box. However, each box getting filled has a different number of products in it. This is a Reproducibility problem, not a Repeatability problem.

A.

True

B.

False

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Question # 13

Kanban establishes a means of monitoring production, conveyance and delivery information such that efficient flow is established. The method used by Kanban is to require a _________ before anything moves.

A.

Sign-off

B.

Signal

C.

Bell to ring

D.

Work order

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Question # 14

Data that can be measured on a continuum and has meaningful decimal subdivisions are __________ data.

A.

Continuous

B.

Surplus

C.

Discrete

D.

Variable

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Question # 15

If a Belt needed to model the data for the number of weaves in section of carpet fabric she would use the _____________ Distribution approach.

A.

Poisson

B.

Extended

C.

Exponential

D.

Weibull

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Question # 16

Fractional Factorial, ____________and Response Surface Method are types of planned experiments.

A.

Multi-Vari Analysis

B.

Baldridge Channels

C.

One Factor at a Time or OFAT

D.

Factorial Design

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Question # 17

A ___________ problem in the Measurement System suggests that there is a lack of consistency in the measurement over time.

A.

Linearity

B.

Bias

C.

Stability

D.

Magnitude

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Question # 18

Calculate the Rolled Throughput Yield of this process using this data.

DatA. unit input: 1450, unit output: 1390, defects repaireD. 320, scrap: 60

A.

71.33%

B.

72.66%

C.

73.79%

D.

77.93%

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Question # 19

Which one of the listed tools is frequently used to help drill down to possible causes once a Fishbone Diagram is constructed?

A.

3 When Analysis

B.

Skeleton Diagnostic

C.

Ishikawa Diagram

D.

5 Why Analysis

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Question # 20

The Mann-Whitney test is a powerful test and is unique to situations from which of the choices listed? (Note: There are 2 correct answers).

A.

Testing the identity of two populations

B.

Focuses on equality of the Median of the two populations

C.

Less powerful than the traditional “t-test”

D.

More widely applicable than the traditional “t-test”

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Question # 21

The Japanese born function of a Kanban event utilizes a specific, step-by-step approach meant to bring about major changes to a process.

A.

True

B.

False

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Question # 22

Some of the sources for different types of error that can be quantified using Statistical Analysis are ___________________.

A.

Error in sampling

B.

Bias in sampling

C.

Error in measurement

D.

All of these answers are correct

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Question # 23

The method of Steepest Ascent guides you toward a target inside the original inference space.

A.

True

B.

False

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Question # 24

The primary objective in removal of waste is to improve the Order Production Cycle where the time from _________________ to the time of receipt of payment is compressed.

A.

Shift start

B.

Product development

C.

Receipt of an order

D.

New fiscal year

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Question # 25

When a Belt conducts a Linear Correlation Analysis and finds that as an X increases the Y also increase then he has proven a ______________ correlation.

A.

Negative

B.

Positive

C.

Monomial

D.

Single alignment

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Question # 26

Use this data to calculate the Z score. Average oF. 65, Standard Deviation: 3, Upper Spec Limit: 72

A.

0.27

B.

1.5

C.

2.33

D.

4.12

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Question # 27

Time is always the metric on the horizontal scale of a(n) ___________ Chart.

A.

Pareto

B.

Xbar

C.

Multi-Vari

D.

NP

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Question # 28

Some of the sources for different types of error that can be quantified using Statistical Analysis are which of these?

A.

Error in sampling

B.

Bias in sampling

C.

Error in measurement

D.

All of the above

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Question # 29

Much of the Six Sigma methodology is used to identify and remove causes for _____________ .

A.

Process Variation

B.

Material Costs

C.

Excess Inventory

D.

Lost Sales

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Question # 30

A Process Map is created in order that a Belt can __________________.

A.

Follow the product to the end

B.

Get the line people’s names correct

C.

Capture all the activities comprising the process

D.

Manage the input inventory delivery schedule

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Question # 31

Measurement __________ is defined as the difference between the observed and the expected values for a given set of data.

A.

Bias

B.

Linearity

C.

Range

D.

Breadth

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Question # 32

A fundamental rule is that both Standard Deviation and Variance can be added.

A.

True

B.

False

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Question # 33

To be an effective Lean Six Sigma practitioner one must understand the difference between ___________________________.

A.

ANOVA and the Analysis of Variance

B.

Nonparametric tests and tests of Non-normal Data

C.

Practical and Statistical significance

D.

F-test and test of variances of 2 samples

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Question # 34

Kanban establishes a means of monitoring production, conveyance and delivery information such that efficient flow is established. The method used by Kanban is to require a _________ before anything moves.

A.

Sign-off

B.

Signal

C.

Bell to ring

D.

Work order

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Question # 35

Which statement(s) are incorrect about Fractional Factorial Designs?

A.

A Half Fractional Design for 5 factors has the same number of experimental runs as a Full Factorial Design for 4 factors assuming no repeats or replicates or Center Points

B.

Quarter Fractional experiments can exist for those with 4 factors

C.

Resolution V design is desired while controlling costs of experimentation

D.

Half Fractional experiments do not exist for those designs with only 2 factors

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Question # 36

A Full Factorial experiment using a 3 level 3 factor approach has been proposed to test the viability of an extrusion machine experiment. How many treatment combinations will this approach involve?

A.

6

B.

9

C.

27

D.

54

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Question # 37

It would be more likely than not for a Belt conducting a Regression Analysis to find that the _______________________.

A.

r2 value is smaller than the absolute value of r

B.

Correlation Coefficient equals r2

C.

Coefficient of Determination is less than r2

D.

Correlation Coefficient equals r divided by 2

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Question # 38

When we compare short-term and long-term Capability which of these is true?

A.

Cp is better for the short term

B.

Both short-term and long-term performance are alike

C.

Performance tends to improve over time

D.

Cp is better for the long-term

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Question # 39

Special Cause Variation falls into which two categories? (Note: There are 2 correct answers).

A.

Natural

B.

Short term

C.

Assignable

D.

Pattern

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Question # 40

Statistical Difference is the magnitude of difference or change required to distinguish between a true difference, brought about by change or improvement, and one that could have occurred by chance.

A.

True

B.

False

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Question # 41

A Non-parametric Test should be used if just one distribution is not Normal out of the two or more gathered.

A.

True

B.

False

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Question # 42

One of the primary deliverables from performing a SIPOC is to begin to understand which outputs have the greatest affect on the customer most valued inputs.

A.

True

B.

False

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Question # 43

Situations where standardized work needs to be incorporated include all of these except _____________________.

A.

Changeover instructions incomplete

B.

Lack of a system to assure proper inventory levels at repair stations

C.

Machines continually operating to reduce the labor cost per piece

D.

Process flow for the same product assembly taking various cycle time for completion

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Question # 44

Kaizens or Kaikakus and Six Sigma projects are intended to create breakthrough, significant process improvement versus minor, incremental improvements.

A.

True

B.

False

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Question # 45

An ANOVA used across many dependent variables could increase the Beta risk.

A.

True

B.

False

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